In wastewater treatment, sludge settling is a critical solid-liquid separation process that directly affects effluent quality and treatment efficiency. As a high-performance coagulant, Polyaluminum Chloride (PAC) can significantly improve sludge settling.
But how exactly does PAC affect sedimentation? What factors influence its efficiency?
(1) Charge Neutralization
-PAC hydrolyzes to form highly positive polymeric ions
-Neutralizes negative charges on sludge colloids
-Reduces electrostatic repulsion between particles
(2) Adsorption Bridging
-Active groups on PAC molecules adsorb multiple sludge particles
-Forms “particle-PAC-particle” network structure
-Significantly increases floc size and density
(3) Sweep Flocculation
-PAC forms aluminum hydroxide precipitate networks
-Traps fine suspended solids during settling
-Particularly effective for micron-sized particles
Factor | Optimal Range | Mechanism |
---|---|---|
PAC Dosage | 50-200mg/L | Overdose causes re-stabilization |
pH Value | 6.5-7.5 | Affects PAC hydrolysis forms |
Mixing Intensity | Fast(150rpm)→Slow(40rpm) | Ensures uniform mixing |
Sludge Characteristics | Adjust by Zeta potential | Different sludge requires different PAC |
Temperature | 15-30℃ | Affects reaction kinetics |
(1) Determine Optimal Dosage
-Conduct jar tests to establish dose-response curve
-Observe floc formation speed and settling ratio
-Avoid “more is better” misconception
(2) Select Appropriate PAC Type
-High basicity PAC(70-80%): For organic sludge
-Low basicity PAC(40-50%): For inorganic sludge
-Custom PAC: For special water quality
(3) Optimize Dosing Points
-Best dosing point is after primary sedimentation
-Multi-point dosing improves efficiency
-Ensure rapid mixing followed by slow stirring
(4) Combine with Other Chemicals
-PAC + Cationic PAM: Enhances dewatering
-PAC + Lime: Adjusts pH and improves settling
-PAC + Activated Carbon: Removes refractory organics
Issue1: Small, loose flocs
-Causes: Insufficient PAC or improper pH
-Solutions: Increase dosage or adjust pH to 6.5-7.5
Issue2: Turbid supernatant
-Causes: Over-mixing or insufficient settling time
-Solutions: Optimize mixing program, extend settling time
Issue3: Sludge bulking
-Causes: Microbial imbalance or wrong PAC type
-Solutions: Switch to high-basicity PAC or add oxidant
1.Check Basicity: 65-75% is generally recommended
2.Test Settling Speed: Good PAC should settle in 10-15 minutes
3.Measure Residual Aluminum: <0.2mg/L for drinking water
4.Verify Solubility: Quality PAC dissolves completely
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